Customization: | Available |
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After-sales Service: | 24X7 After Sales Service |
Warranty: | 3 Years for Main Structure |
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Vacuum oil filter is to improve the cleanliness of machinery and electrical oil equipment, is for all kinds of oil-immersed transformers,
oil-immersed current and voltage transformers and high-voltage oil-less circuit breakers, on-site oil filtering and oil products.
Vacuum oil filter has the characteristics of small volume, light proportional weight, easy to move, low noise, long continuous working time, stable performance and easy operation. It is the ideal equipment for filtering the moisture, gas and impurity particles in transformer oil, turbine oil, 40# oil, hydraulic oil and other oil in power plants, power stations, substations, electrical manufacturers, refineries, petrochemical and other industrial and mining enterprises.
1, small size, light weight.
2, the use of vacuum oil intake, equipped with tubular rotary injector, reduce the resistance, speed up the rotation speed, increase the effect of oil and gas separation.
3, increase the metamorphic oil regeneration and purification function, increase the silica gel net oil system, and the silica gel net oil and impurities filter into one, for the mildly metamorphic transformer oil filter impurities, through the adsorption and regeneration of the silicone oil cleaner, so that it meets the qualified oil standard.
4, the filter method of the oil purifier part has two kinds: one is the traditional oil filter method - filter paper as the filter medium; Another method is to use a special fine filter element that does not require filter paper as the oil filter medium.
5. One machine can do many things. In field use, the original oil equipment is used as an oil storage tank, so that the hot oil is circulated between the equipment, so that the three functions of oil filtration, regeneration and hot oil circulation and drying can be carried out at the same time. Save labor, save time, and kill three birds with one stone.
model | vacuum filter 1 drum 50 | ||||
dimensions(MM) | 1000X610X760 | ||||
hourly capacity(KG) | 80 | ||||
power (KW) | 1.5 | ||||
total weight (KG) | 160 |
Connect the oil circuit of the inlet and outlet oil pipe, connect the 380V, connect the safety ground wire, check whether the circuit is safely connected, whether the oil valve is opened, and then carry out the operation procedure after the preparation is intact. First start the cooling pump, check whether the water circulation is normal, and then move the vacuum pump, so that the oil in the vacuum pump can run normally, and then make the vacuum pump run continuously. When the vacuum surface reaches the limit, the oil inlet valve can be opened, and the oil level can be seen in the lower window of the vacuum cylinder, that is, the switch of the discharge pump can be started, and the normal circulation of the oil circuit can be started, and the heater switch can be turned on and the water in the volatile oil can be found. If there is more water in the oil, the oil in the vacuum cylinder will increase. At this time, the vacuum degree suitable for the open gas control must be played. After the water is reduced and the oil drifts down, the vent valve is closed to make the vacuum reach the limit. At this time, pay attention to the reaction of each instrument, if the pressure gauge reading is greater than 0.3MPa, it is said that the filter paper in the Ming and Qing filter has more impurities, and it is necessary to replace the new filter paper, after the work is completed, see the working principle, open the valve, so that the vacuum degree reaches normal atmospheric pressure, discharge the oil in the cylinder, and the remaining oil is released from the oil drain plug to prevent mixing different types of oil in the next use. In winter, pay special attention to clean the water in the vacuum pump and the water tank, otherwise it should freeze the vacuum pump and the water storage tank.
Machine Operation:
1 preparations before operating
1.1 12kg of lubricant needs to be filled into the gearbox.
1.2 After installing the machine, check whether lubricant has been filled in, bolts have been tightened, and handles are operable.
1.3 Check large pulley whether it is loose or blocked, repair it if necessary.
1.4 Adjust the tightness of the belt, switch on the motor and check its rotation direction.
1.5 Loosen the lock nut and tighten the screw to its end, then loose it for3-4circles and then tighten it again for half circle to assure the gap of the residue cake outlet.
2 Operating
2.1 Feeding must be steady and slow at the beginning to avoid blocking
2.2 In the case no cake is extrude outward,return back the screw for 1-2circle .If there is still no cake is observed,machine needs to be shut down and checked ,However, in any case, operating the machine backward is absolutely prohibited normally ,cake looks like tile but not sticky ;thickness is 1-2mm ,inner side is smooth ,out side creases and no oil the surface is allowed.
Cake thickness adjustment: Rotating the adjusting handle clockwise will make the cake thicker, otherwise will make it thinner. Each circle of adjustment (by adjustment bolt left hand T 165x6)will change the thickness 0.4-0.5mm.
2.3 When machine is operating, oil extruding and residue outlet need be checked
Frequently .Normally, most of oil will flow outward from square rods and several front round plates. Broken cake residue indicates the material is too dry; steam emerging from the cake residue indicates that it is too wet; In any case, water content in the raw material must be adjusted from time to time.
Slag slice emerging indicates too much water content and power-like slag low water content .Loose round plates will cause too much slag flowing outwards. However, adequate water content will cause slag flowing outwards from square rods; little slag from round plates is allowed. In a word, water content affects oil output rate, it needs adjusting properly.
3 stopping
3.1 Repeatedly move screw forwards and backwards for several times and let all material resided in the chamber goes out and adjust the cake to the possible thinnest, then stop the machine.
3.2 When machine stops caused by any accident, power supply must be shut down first, then rotate large pulley manually backwards, let the material return out. Then pull out the shaft and clean it. In the case the shaft could not be pulled out, remove the upper case and loose lock nut, separate round plates and clean them one by one.
Failures and removal
NO | Failures | Reasons | Removal |
1 | Sudden stop, shaft blocked |
1.New machine without running up. 2.Cake too thick, pressure too high. |
1.Carefully operating as per the manual. 2.Note motor sound and current value |
2 | Low oil output |
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1.Operating as per the manual. 2.Loosen tightening nut to drive slag off. 3.Replace worn parts. |
3 | Oil return to hopper |
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1.Loosen tightening nut. 2.Adjust cake thickness and add cakes into chamber to drive oil off |
4 | Oil spot on cakes |
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1.Operating as per the manual 2.Loose tightening nut. 3.Replace worn parts |
5 | Dark and viscous oil |
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1.Operating as per manual 2.Selecting raw material |
6 | Low productivity |
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1.Cotton seeds selected. 2.Make chamber and screw and smooth. 3.operating as per manual 4.replace worn parts |
7 | Raw material can be fed |
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1.operating as per manual 2.cotton seeds prepared |
8 | Cracked residue appears at the outlet severely |
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1.operating as per manual 2.replace worn parts |
Safety:
Following items are strictly requested to be obeyed.
1 During operating, hands or metal rods are strictly prohibited to enter the hopper to touch cakes.
2 Tightening the screw shaft to its dead end is prohibited before starting or during operating, which might cause slag outlet to contact cake outlet ring, resulting in wearing.
In the case of storage, oil dirt on machines surface and slags on each part need to be taken off.
Paint rust-resisting grease and keep in dry place.
Case needs to be covered to prevent dirty foreign particles from entering.
1.Low investment 2.Small workspace
3.Long life usage 4.Easy to install
5.Low labor cost 6.Easy to operate
7.Higher output 8.Can process multiple oil seeds
Q: Can you help me choose the right product?
A:Sure. We have many professional engineers. They can help you choose the most suitable product according to your actual situation.
Q: What about the price?
A: We are manufacturer's direct seller. We pursue small profit and high turnover. And we can offer you lower prices than other trading companies. If the product is really suitable for you and helpful to you, we can negotiate the price.
Q: How about the quality of your products?
A: We put quality first and take integrity as our base. Our machines are manufactured in strict accordance with national and international standards and we test each piece of equipment before delivery.
Q: Are you a factory or a trading company?
A: We are a factory with 40 years of manufacturing experience. We also have our own trading company. The main products of the company are: screw oil press, oil filter, oil refining machine and spare parts.
Q: How can we confirm that you are a factory?
A: You can add our contact information and we will show you our factory online. Of course, you are welcome to visit the factory.
Q: What if I don't know how to operate this machine? What should I do?
A: Feel free to contact us and we'll tell you how to do it. And our machines have been tested before shipping and are fully assembled, you only need to run in 2-4 hours to be ready to work.
Q: What is cold pressing and hot pressing?
A: Cold pressing is the pressing of dried raw seeds. It usually takes two compressions to get the maximum amount of oil.
Hot pressing is the pressing of roasted seeds. Usually only 1 time to get the maximum oil. Roast peanuts to 125-130 degrees with 1-2% moisture. (We make seed roasters that are economical to heat with fuel.)
Q: What services do you offer?
A: (1)1 year free warranty, lifetime maintenance.
(2) Perennial supply of wearing parts.
(3) Provide technical solutions at any time.
(4) Provide installation video.
Q: How can you work with us?
A: For further details, please contact us immediately with an enquiry.
Contact us today for a list and a quote on the screw press you want!!!