Customization: | Available |
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After-sales Service: | 24X7 After Sales Service |
Warranty: | 3 Years for Main Structure |
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Oil Presser Machine Stainless Steel Made to Last High Oil Yield.
The automatic combined oil press integrates oil pressing/filtering altogether,that oil enters filters in a non-stop manner. Meanwhile a smart temperature control system is built in,it can pre-heat pressing cage,rings and worms,thus shortening the preparation time,reducing energy consumption and machine wear-down.
The oil press machine is automatic and Multi-function.
They can be widely used for many oil seeds pressing, such as peanut, soybean, sesame, sunflower seeds, copra, flax seeds, rape seeds and so on.
This kind of screw oil presses utilizes the screw shaft which is set-up with different styles of screws and rotates when machine is running to push the material into chamber. Then the oil is separated out through the extrusion of pressing worm and pressing ring.
As equipped with two vacuum oil tanks to filter pressed oil, the finished oil is of high purity,you can get high purity edible oil.
Application:
This oil press is advanced expeller which is widely used in pressing oil from vegetable oil seeds, such as soybean, peanut, sunflower seeds, cotton seeds, sesame, tea seeds, copra, jatropha seeds, castor seed, etc. And the product oil is for both edible and biodiesel fuel purpose. It has advantage of high efficiency, low consumption, simple operating, stable function, easy maintenance, high productivity and high oil output.
Advantage:
1.Simple and easy operation,one key to start without other operating
2.The residual oil content does not exceed 7 percent
3.Reliable transmission systems are mostly helical gears with greater torque
4. Pure copper motors are more powerful and less failure rate
5. Reasonable design and configuration of strip and round row ensure faster oil output and higher oil yield
6. Stainless steel oil guide plate is cleaner and more sanitary
7. Advanced automatic stirring forced feeding system ensures the uniformity and continuity of feeding
8. Convenient and labor-saving adjustment and disassembly system facilitates product adjustment and maintenance
Extruding methods of several raw material:
1 Bean : two ways , cold and hot extruding.
(1) Cold extruding :bean-selecting-pressing (in case of adequate water content).
(2) Hot extruding : bean-selecting-per-pressing-heating(steaming etc)-pressing.
Firstly, selecting beans and remove foreign particles, then soften by breaking and adding water of 7-8%,and then steam them to 115C; beans will be ready for extruded.
2 Rape seeds: also, cold and hot extruding for your choice, but normally hot extruding is recommended.
Cold extruding : selecting -pre-pressing.
Hot extruding: selecting -pre -pressing-heating(steaming etc)-pressing.
When hot extrusion, to remove foreign particles by selection ,then check water content as described above; in case of too dry, add 2.5-3% of water. Normally two times extruding is enough.
When cold extrusion, after selecting , to pre-press and heat them, During heating, add 2-3% of water and await till look coffee color and temperature 110-120C, then ready for pressing.
3 Groundnuts kernel, cold and hot extrusion are both available ,yet prefer hot pressing. When hot pressing ,firstly crack or pre-press, then steam for 1.5-2 hours, temperature about 120C.water content 3%will be good. Normal pressing starts at temperature of 85C. or crack them firstly and at a pot, add 7-8% of water, look coffee color will be ready for pressing.
4 Groundnuts: remove shell first and remove red peel of the kernel ,then press for two times, Sound indicates it is too wet and need drying. In the case of poor cake moving out, mix about 20%of with them may help.
operation principle:
When oil presses operating prepared material enters extruding chamber from the hopper and then moves forwards by the rotating pressing screw and is pressed. Under the high-pressure condition in the chamber ,friction between material and screw ,between material and chamber will be created ,which also creates friction and relative movement among material particles. On the other hand, root diameter of the pressing screw caries larger from one end to the other ,hence. When rotating ,it not only pushes particles moving forwards but turns them outwards as well ,meanwhile ,particles adjacent the screw will rotation along with screw' rotating ,causing every particle inside the chamber to possess different speed. Therefore relative movement among particle creates heat which is necessary during manufacturing because of helping protein change property ,damage colloid ,increase plasticity ,decrease oil's elasticity ,resulting in high oil productivity.
Machine Operation:
1 preparations before operating
1.1 12kg of lubricant needs to be filled into the gearbox.
1.2 After installing the machine, check whether lubricant has been filled in, bolts have been tightened, and handles are operable.
1.3 Check large pulley whether it is loose or blocked, repair it if necessary.
1.4 Adjust the tightness of the belt, switch on the motor and check its rotation direction.
1.5 Loosen the lock nut and tighten the screw to its end, then loose it for3-4circles and then tighten it again for half circle to assure the gap of the residue cake outlet.
2 Operating
2.1 Feeding must be steady and slow at the beginning to avoid blocking
2.2 In the case no cake is extrude outward,return back the screw for 1-2circle .If there is still no cake is observed,machine needs to be shut down and checked ,However, in any case, operating the machine backward is absolutely prohibited normally ,cake looks like tile but not sticky ;thickness is 1-2mm ,inner side is smooth ,out side creases and no oil the surface is allowed.
Cake thickness adjustment: Rotating the adjusting handle clockwise will make the cake thicker, otherwise will make it thinner. Each circle of adjustment (by adjustment bolt left hand T 165x6)will change the thickness 0.4-0.5mm.
2.3 When machine is operating, oil extruding and residue outlet need be checked
Frequently .Normally, most of oil will flow outward from square rods and several front round plates. Broken cake residue indicates the material is too dry; steam emerging from the cake residue indicates that it is too wet; In any case, water content in the raw material must be adjusted from time to time.
Slag slice emerging indicates too much water content and power-like slag low water content .Loose round plates will cause too much slag flowing outwards. However, adequate water content will cause slag flowing outwards from square rods; little slag from round plates is allowed. In a word, water content affects oil output rate, it needs adjusting properly.
3 stopping
3.1 Repeatedly move screw forwards and backwards for several times and let all material resided in the chamber goes out and adjust the cake to the possible thinnest, then stop the machine.
3.2 When machine stops caused by any accident, power supply must be shut down first, then rotate large pulley manually backwards, let the material return out. Then pull out the shaft and clean it. In the case the shaft could not be pulled out, remove the upper case and loose lock nut, separate round plates and clean them one by one.
Failures and removal
NO | Failures | Reasons | Removal |
1 | Sudden stop, shaft blocked |
1.New machine without running up. 2.Cake too thick, pressure too high. |
1.Carefully operating as per the manual. 2.Note motor sound and current value |
2 | Low oil output |
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1.Operating as per the manual. 2.Loosen tightening nut to drive slag off. 3.Replace worn parts. |
3 | Oil return to hopper |
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1.Loosen tightening nut. 2.Adjust cake thickness and add cakes into chamber to drive oil off |
4 | Oil spot on cakes |
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1.Operating as per the manual 2.Loose tightening nut. 3.Replace worn parts |
5 | Dark and viscous oil |
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1.Operating as per manual 2.Selecting raw material |
6 | Low productivity |
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1.Cotton seeds selected. 2.Make chamber and screw and smooth. 3.operating as per manual 4.replace worn parts |
7 | Raw material can be fed |
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1.operating as per manual 2.cotton seeds prepared |
8 | Cracked residue appears at the outlet severely |
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1.operating as per manual 2.replace worn parts |
Safety:
Following items are strictly requested to be obeyed.
1 During operating, hands or metal rods are strictly prohibited to enter the hopper to touch cakes.
2 Tightening the screw shaft to its dead end is prohibited before starting or during operating, which might cause slag outlet to contact cake outlet ring, resulting in wearing.
In the case of storage, oil dirt on machines surface and slags on each part need to be taken off.
Paint rust-resisting grease and keep in dry place.
Case needs to be covered to prevent dirty foreign particles from entering.
1.Low investment 2.Small workspace
3.Long life usage 4.Easy to install
5.Low labor cost 6.Easy to operate
7.Higher output 8.Can process multiple oil seeds
Q: Can you help me choose the right product?
A:Sure. We have many professional engineers. They can help you choose the most suitable product according to your actual situation.
Q: What about the price?
A: We are manufacturer's direct seller. We pursue small profit and high turnover. And we can offer you lower prices than other trading companies. If the product is really suitable for you and helpful to you, we can negotiate the price.
Q: How about the quality of your products?
A: We put quality first and take integrity as our base. Our machines are manufactured in strict accordance with national and international standards and we test each piece of equipment before delivery.
Q: Are you a factory or a trading company?
A: We are a factory with 40 years of manufacturing experience. We also have our own trading company. The main products of the company are: screw oil press, oil filter, oil refining machine and spare parts.
Q: How can we confirm that you are a factory?
A: You can add our contact information and we will show you our factory online. Of course, you are welcome to visit the factory.
Q: What if I don't know how to operate this machine? What should I do?
A: Feel free to contact us and we'll tell you how to do it. And our machines have been tested before shipping and are fully assembled, you only need to run in 2-4 hours to be ready to work.
Q: What is cold pressing and hot pressing?
A: Cold pressing is the pressing of dried raw seeds. It usually takes two compressions to get the maximum amount of oil.
Hot pressing is the pressing of roasted seeds. Usually only 1 time to get the maximum oil. Roast peanuts to 125-130 degrees with 1-2% moisture. (We make seed roasters that are economical to heat with fuel.)
Q: What services do you offer?
A: (1)1 year free warranty, lifetime maintenance.
(2) Perennial supply of wearing parts.
(3) Provide technical solutions at any time.
(4) Provide installation video.
Q: How can you work with us?
A: For further details, please contact us immediately with an enquiry.
Contact us today for a list and a quote on the screw press you want!!!